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The Busted Bean – A 2003 Thomas / Freightliner (Author)

The old white bus looked so lonely sitting out by the farm, far from the school kids it used to haul around the Hudson Valley on day trips and camping excursions. But our community mechanic was clear: its driving days were over. It had been rusting in the lot for two years, waiting for someone to buy it for parts at a pathetic price, or at least for its Mercedes engine. When no bidders came along, my husband, Jason, walked around it a few times and made an offer.

Publisher’s Note. This article was originally published in Plough Quarterly magazine. Used with permission.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Before and after.

Our dream was to renovate it into a coffee bus, if it could limp up the hill to Coleman Corners on the southwest edge of Fox Hill Bruderhof. We started Coleman Corners as a farm stand in the early days of the pandemic so we could still have some form of community with friends in the neighborhood. These friends currently number 831 – at least the ones who have signed up in the guest book for event notifications.

Well, we got a thumbs-up for the project, and in May 2022, that sweet old vehicle drove, fitfully, up to the maintenance shed so the makeover could begin. First on the agenda: say goodbye to those beat-up seats.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Removing seats from a bus.

Then the luggage racks had to go to prepare for roof-raising. This bus was definitely built for middle-schoolers – the average man barely had standing clearance. So, Jason and a couple of fired-up metalworkers, Max and Dylan, set about removing all the windows, cutting the frames to lift the roof sixteen inches, and adding extenders to support the higher ceiling.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Roof raising on an old bus.

Next, the entire youth group arrived for a rust-removal party, one of many such times they lent their energy and inspiration to further the cause of coffee.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Youth Group renovating a bus.

By July, the Busted Bean was ready for its victory lap, one loop around the ring road surrounding the Fox Hill community, with its makeover crew on board, or rather, above board.

Chugging up the hill to its final parking place, abutting the farm-stand shed, the bus settled in for the long haul.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Youth Group riding on the bus.

We hoped to weatherproof it before winter so the interior could keep evolving during the cold, sleety days of November.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Installing the flooring plywood

Our youngest daughter was a keen participant in the bus beautification process and learned a bit of everything, from sealing plywood subfloors to painting the exterior in cappuccino colors and sanding and staining the wheelchair ramp.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Our youngest daughter painting the bus.

Jason, Max, and Dylan planned and shaped the wood for the interior wall and ceiling paneling.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
The interior is coming along.

As winter settled in, so did the floors, through late-night and early-morning projects by the glow of the newly wired recessed lighting powered by a nearby telephone pole. (Thank you, Perrin and Leroy.)

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Installing the flooring.

Leonard and his sons came over from the Woodcrest community to design and build the cabinetry and help Jason build miniature cantilevered tables jutting out from the bus walls.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Building cabinets.

The coffee counter forms a wall behind the original driver’s seat and dashboard, but kids can still access it via the old bus’s front stairs. Many imaginary miles can be traversed in this way, with the passengers in the back completely unaware of the journey.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Imaginary driver in the driver's seat.

Carl, a friend who is good at scrounging up amazing finds, discovered the never-assembled pieces of eight golden-age speakeasy bar stools in an old movie prop warehouse, and talked the owner into donating them. Jason assembled and stained them, then asked a textile engineer to coach him through the upholstery process. (Thank you, Ben.) Later, online browsing led us to similar chairs selling for $1,000 each, helping us appreciate the contributions of scroungers, carpenters, and upholstery-coach friends even more.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
Speakeasy bar stool.

Jason had been having shoulder trouble for some time, and, just as the end of renovation was in sight, he was scheduled for surgery to fix a torn rotator cuff. Suddenly, he was working every spare minute up to the hospital date to get the big stuff done before being grounded. After surgery, he took note of the stern warning not to move his arm away from his side and turned his attention to interior decor, discovering that you can wood-burn classic coffee quotes into cherry panels without moving your shoulder.

We put our heads together with other interested parties to narrow down our equipment choices. Since farm-stand events can draw hundreds of visitors, we chose a simple, sturdy, industrial coffeemaker over a fancy espresso machine, though that may yet be in the offing someday. We chose high-quality, ethically sourced coffee beans, ground them immediately before brewing, and added frothed milk to lattes and cappuccinos to deliver the best taste for the most people.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
The Coffee Bar.

Almost to the exact hour of the Busted Bean’s second birthday, the doors opened for the first neighborhood coffee event, attended by 180 farm-stand friends, sipping and chatting, picking their favorite coffee quotes on the walls and Plough books on the shelves.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
People hanging out outside.

Since then, it’s hosted a neighborhood interfaith gathering and a small Bible study group. It has witnessed wild ’60s-themed birthday parties (looking at you, Sue) and offered Sunday post-service coffees for anyone walking by. I love to stand at the counter as someone steps in for the first time. I imagine the bus gets some satisfaction out of it too; after all, buses are meant to have all seats filled.

The Busted Bean – A 2003 Thomas / Freightliner (Author) - bus conversion photo
A typical day in the bus.